Production Facilities and Capabilities

Sun On has its head office in Hong Kong. Our wholly owned factory and affiliated office located in Hang Zhou, Zhejiang. Our factory has 3500 square meters floor area.
We have 150 skilled workers and an independent QC team that that reports to our HK head office on a daily basis. Our factory has also acquired AQL2.5quality control standard.
        
We commit to a responsible corporate culture and commit to assuming social responsibility and our factory has been inspected and approved for production by various 3rd party inspection companies for code of conduct and social compliance. We have passed the strict compliance standards from clients such as Tory Burch.
Facilities :
  • •  Sewing Machines: 130 sets
  • •  Automatic Pattern Sewer: 1 set
  • •  Cutting Machines: 5 sets
  • •  Needle Detector: 1 set
  • •  Computerized Marker: 1 set
  • •  Riveting Machines: 2 sets
Departments :
  • •  Sewing workers: 100 persons
  • •  Sample room workers: 12 persons
  • •  QC: 12 persons
  • •  Cutting workers: 9 persons
  • •  Packaging division: 22 persons
  • •  Management: 12 persons

Monthly Production Capacity


Production Line

Numberof workers in each line

Monthly Capacity

4

20

15000


• Production Lead Time : 60 Days

• Production Minimum Quantity
  150 pcs per style (depends on fabrication)

Designing Capabilities

• Our in-house New York-based designer provides apparel and textile design. Our designer offers trendy ideas of style layout and technique.
• We also have a strong & experienced Fashion, Graphic and Technical designer (CAD expert) in Hong Kong. We develop prints design and embroidery design with color-ways, placement and other technical details.

                      

Quality Control Procedure

• Our product development team works closely with the customer's design team during every step of the development process from initial concept to sampling

• EDI Capable
• Computerized system for grading, paper pattern and marker printing
• Classification knowledge and support
• Full-fledged logistics team lead by experienced logistics director
• Full service shipping team

                     

We define quality as fabric quality, cutting quality, workmanship quality, technical quality and services quality. We have acquired AQL 2.5 standard. To achieve this,
1) We have an independent Quality Assurance team. The Head of QC is based in Hong Kong and she oversees the 10 China–based QC professionals to ensure quality of our products.
2) We also have one Head of Technician in Hong Kong who oversees the 4 China-based technicians.
Our QA process is as follows:
1) Each production unit team has a unit QC responsible for the quality of their corresponding production unit team.
2) All the bulk order output after checked by unit QC (first layer) will then go to general QC team(second layer). This QC team is independent and reports directly to the Head of QC in Hong Kong.
3) The final checkpoint is through our packaging unit (third layer) which also has a responsibility in quality checking. They will also report to Head of QC in Hong Kong so that the check-and-balance system is appropriate implemented.
4) For Sun On, we implement 100% full QC check on our bulk production -i.e. each piece is checked by our general QCs which we believe help ensure the product quality.